Announcement Announcement Module
Collapse
No announcement yet.
Thorssoli's MkVI Costume Buildup Page Title Module
Move Remove Collapse
Conversation Detail Module
Collapse
  • Filter
  • Time
  • Show
Clear All
new posts
  • thorssoli's Avatar
    Infantryman
    • Jul 2007
    • 1033

    Thorssoli's MkVI Costume Buildup

    #1
    I can't post anywhere but the noob forum yet, so I figure that after a good month of lurking it's time for my first post.

    Here's what I've got going so far.

    Step one, a low-res model to test for sizing:



    Step two, a couple of hi-res models because I printed one the wrong size:



    Step three, coat the paper models with fiberglass resin:



    Step four, coat the inside with several layers of urethane casting resin for strength:



    Step five, bondo and sand and bondo and sand and bondo and sand:



    Step six, test fit the visor:



    Stay tuned...

  • Ral Partha's Avatar
    Infantryman
    • Dec 2007
    • 2455

    #2
    <div class='quotetop'>QUOTE(thorssoli @ Jan 10 2008, 04:04 PM) <{POST_SNAPBACK}></div><div class='quotemain'>Step six, test fit the visor:



    Stay tuned...</div>
    This looks so.... Shakespearean. [img]style_emoticons/<#EMO_DIR#>/biggrin.gif[/img]

    Very nice looking work so far. Keep us updated!

    Comment


    • thorssoli's Avatar
      Infantryman
      • Jul 2007
      • 1033

      #3
      <div class='quotetop'>QUOTE(Ral Partha @ Jan 10 2008, 09:08 PM) <{POST_SNAPBACK}></div><div class='quotemain'>This looks so.... Shakespearean. [img]style_emoticons/<#EMO_DIR#>/biggrin.gif[/img]</div>

      Yeah, my buddy with the camera said, "Now you need to do that &#39;Alas poor Yorick.&#39; pose." I&#39;m glad it translated well.

      Comment


      • Vexona's Avatar
        Pending Verification
        • Sep 2007
        • 1282

        #4
        I was thinking that too!

        This looks awesome! Top notch bondo work =)

        (I also really like that jacket &#39;Senor Juan&#39; ;D )

        Comment


        • thorssoli's Avatar
          Infantryman
          • Jul 2007
          • 1033

          #5
          <div class='quotetop'>QUOTE(Vexona @ Jan 10 2008, 09:30 PM) <{POST_SNAPBACK}></div><div class='quotemain'>I was thinking that too!

          This looks awesome! Top notch bondo work =)

          (I also really like that jacket &#39;Senor Juan&#39; ;D )</div>

          Thanks for the compliment. The jacket is actually one of my old pairs of coveralls. Each of them has a different name on them. This is the Juan pair. I also have an Ismael pair and a Romeo pair.

          Comment


          • shadow8136's Avatar
            Pending Verification
            • Nov 2007
            • 647

            #6
            is that resin and the other stuff safe to breath?? or do i need a like a plastic mask or somethin

            Comment


            • thoren's Avatar
              Infantryman
              • Sep 2007
              • 161

              #7
              nice work O.o im still working on my test helmet so i can gauge about how many trys its gonna take me to get it "just right" but it looks like u are right in the zone lol i hope when i bondo the rest of mine it looks like that lol

              keep up the good work!

              Comment


              • Spartan-343's Avatar
                Infantryman
                • Dec 2007
                • 532

                #8
                <div class='quotetop'>QUOTE(shadow8136 @ Jan 10 2008, 05:31 PM) <{POST_SNAPBACK}></div><div class='quotemain'>is that resin and the other stuff safe to breath?? or do i need a like a plastic mask or somethin</div>

                <u>NO,,its not safe to breathe</u>. Make sure you use a respirator [img]style_emoticons/<#EMO_DIR#>/cool.gif[/img]

                Comment


                • jimmyfu's Avatar
                  Account Deactivated
                  • Dec 2007
                  • 103

                  #9
                  by using urethane casting resin for the inside, did you not need to fiberglass? and if so, how much casting resin did you use on the inside...? i&#39;m just trying to determine how much to buy if that&#39;s the case

                  Comment


                  • AoBfrost's Avatar
                    Pending Verification
                    • Oct 2007
                    • 5001

                    #10
                    Did you trim the rim of the neck yet? it looks like it wouldnt fit you, but since you have a photo of you wearing it, it must be ok.

                    Then again, good work!

                    Comment


                    • bevbor's Avatar
                      Infantryman
                      • Nov 2007
                      • 1508

                      #11
                      <div class='quotetop'>QUOTE(thorssoli @ Jan 10 2008, 11:04 PM) <{POST_SNAPBACK}></div><div class='quotemain'></div>

                      "Something rotten... Or just a fumes of the fiberglass?"
                      JK

                      Comment


                      • thorssoli's Avatar
                        Infantryman
                        • Jul 2007
                        • 1033

                        #12
                        Busy day yesterday. I did a lot more sanding and grinding and added the details to the bottom of the brim before putting a bit of primer on it.


                        Mostly I didn&#39;t need to primer anything just yet, I just wanted to see it closer to one color.



                        I primed the child-sized version too.



                        I&#39;ve also made a low-res version of the torso armor to test for fit before I spend a lot more hours making the high-res version with all of the details.

                        Comment


                        • thorssoli's Avatar
                          Infantryman
                          • Jul 2007
                          • 1033

                          #13
                          <div class='quotetop'>QUOTE(shadow8136 @ Jan 10 2008, 10:31 PM) <{POST_SNAPBACK}></div><div class='quotemain'>is that resin and the other stuff safe to breath?? or do i need a like a plastic mask or somethin</div>

                          The urethane resin is listed as a respiratory irritant. The fumes aren&#39;t dangerous (in fact, they&#39;re not even detectable), but when it cures the sanding dust will cause you problems. All of this stuff is some sort of bad for you. I also mixed milled glassfibers and some silicate into the resin to make it harder. This makes it even more likely to kill you dead if you breathe enough of it.

                          In short: NONE OF THIS STUFF IS SAFE TO BREATHE!

                          If you don&#39;t have a respirator, don&#39;t play with any of this until you&#39;ve got one. Make sure it&#39;s the proper type for the application you&#39;re using too. There are different types that filter out either vapors (fumes) or particles (dust). The filter elements are only good for a limited amount of exposure too. You can read more here: http://www.osha.gov/SLTC/etools/respirator..._selection.html so study up and protect yourself or skip it and get a Darwin Award.

                          Comment


                          • supertaco's Avatar
                            Infantryman
                            • Oct 2007
                            • 282

                            #14
                            <div class='quotetop'>QUOTE(thorssoli @ Jan 11 2008, 11:50 AM) <{POST_SNAPBACK}></div><div class='quotemain'>I&#39;ve also made a low-res version of the torso armor to test for fit before I spend a lot more hours making the high-res version with all of the details.

                            </div>
                            yippee someone used my size tester [img]style_emoticons/<#EMO_DIR#>/weee.gif[/img]

                            Comment


                            • thorssoli's Avatar
                              Infantryman
                              • Jul 2007
                              • 1033

                              #15
                              <div class='quotetop'>QUOTE(supertaco @ Jan 11 2008, 09:29 PM) <{POST_SNAPBACK}></div><div class='quotemain'>yippee someone used my size tester [img]style_emoticons/<#EMO_DIR#>/weee.gif[/img]</div>

                              Yessir! It was very helpful. Otherwise I&#39;d have ended up printing out all six bajillion pages of the high-resolution model and ended up with a child-sized version like you can see in the bottom right corner of that pic.

                              In other news, I&#39;m almost done with the detailing. Now I just need the hose inserts for the cheeks and I&#39;ll be ready to build the molds...

                              Comment

                              Working...
                              X