For those of you who don't want to spend the time/money/risk of using resin and fiberglass, I've found that paper mache works pretty well. I use white elmer's glue and paper bags...and layer it like you would fiberglass and resin. After that, I smooth on the bondo as normal to finish off the piece. It may not be indestructible, but it can get the job done. I've found the piece to be sufficiently strong after completion, as long as you don't plan on going to war in the suit anyways...against the people who crashed the site :angry:angry:angry