Jorge Helmet size question

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kilted klingon

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I glued together a jorge Helmet. The head hole seems too small, but the helmet fits if i didnt put the bottom on the helmet. Would you cut the hole bigger or would you remake the whole helmet at a larger size?
 
Trim the opening. It's fairly well-known that getting into most helmets can be a pain and that they require some trimming.
 
i would just cut the opening bigger after i hardened it, or you can cut it now make sure it fits and then add sticks from side to side where your ears come through the opening. widening the opening slightly more and then resin with the sticks in place to hold the shape. over all you will have to experiment and find out what works for you. take down notes. i would make a list starting from top to bottom and write down i.e the helmet used, scaling used that worked for you. then repeat for the rest of the armor if you are going to build a complete set.
 
Could do the back-off mod? Where you put magnets on part of the back to make it easier to don and doff.
 
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