Halo Reach standard chest in pepakura

realmasterchief · Jan 6, 2015

Evening 405th

The scout helmet iv been working on is almost finished so as I add the final touches to that iv been working on a new project... The standard chest piece from Halo Reach.

The plan is to make a mould of the finished piece as I need about 6 copies of it, so a lot of time has been spent getting the pep work as accurate as possible... In fact I spent almost half a day with the big lolly pop sticks and hot glue gun making sure the armour is totally squar and not distorted in any way.

To make it a bit easier I made up smaller sub sections of the armour, and on the larger flat surfaces I added balsa wood batons soaked in superglue to the back in an effort to keep the flat pieces flat

The sticks on the outside will be removed once the Rondo is done, I'll leave most the ones on the inside as I won't need to wear this piece.

Anyway... Pictures....

Master Builder · Jan 6, 2015

That is some of the cleanest pep work ever! Keep it up!

Why do you need so many copies?

realmasterchief · Jan 6, 2015

The last thing I did to get the model square was to hot glue it to my cutting mat, using the grid as a reference.

The parts of the card that look wet in the pictures have in fact had superglued applied. A small spot of superglue makes the card rock hard so once I had some pieces assembled and I was sure they were correct I added a few dabs of superglue to make sure they didn't move when assembled with the other pieces.

realmasterchief · Jan 6, 2015

Thanks MB

I play in a paintball team and we want some matching armour for some of the events we are planning to attend this year. Once iv cast the pieces they will need to be back backed with GRP so they can take a paintball hit and not break.

RobTC · Jan 6, 2015

Gorgeous pep work. And yeah, superglue's awesome not just for sticking stuff together, but making sure stuff stays crisp.

MikyVengeance · Jan 6, 2015

Looks very nice and clean! Can't wait to see it done!

Sumofl · Jan 6, 2015

That is a brilliant way to keep it from warping.

What machine do you use to cut the pep?

realmasterchief · Jan 6, 2015

Thanks for the kind words guys, it took about 30 hours to get it to this point :-/
Sumofl - it's all cut and scored by hand buddy, normally with a scalpel blade and a ruler

Malechei · Jan 6, 2015

I'm so happy to see that I'm not the only one still using the red and blue pen method.

It looks great. Really clean lines.

Master Builder · Jan 6, 2015

Malechei said:
I'm so happy to see that I'm not the only one still using the red and blue pen method.

It looks great. Really clean lines.

Oh so thats what that is? I always just lightly scored each fold line. I was wondering why a lot of people had the red and blue edges, I just always assumed they printed out that way.

realmasterchief · Jan 7, 2015

I score all my holds with a 0.7mm ball point pen, red for valley folds, blue for mountain folds

(unless I loose one of the colours and then it's what ever I have to hand at the time lol)
its seems to work well and give sharp enough fold lines.

model is in the garage at the moment, I'll put pics up later of the resin work.

SavedbyGraceG12 · Jan 7, 2015

Thought I would leave a little tip. Using the the read and blue pen method is really not needed at all. Or even using a pen to do the scoring. If you take the back of your scalpel, and flip it over you can score it that way. It also works for those who use x-acto blades. Thought i would share that. By eliminating the scoring with a pen, it decreases the amount of time you will spend assembling your pep. For my straight edge, I prefer to use a plastic triangle. In my opinion plastic is a lot smoother, and is a easier on your blades when running your blades along side your straight edge. Nice pep! Keep up the good work.

BryZad · Jan 7, 2015

I am glad to see also that the reach armor has not lost its draw I am building a set myself. Mine is part pep and part 3d printed pieces.

Noble 10 · Jan 8, 2015

where did you get the file

realmasterchief · Jan 9, 2015

Thx for the info guys, Noble10 I found the file on a thread on here somewhere because I couldn't find it in the archive.

- - - Updated - - -

Rondo is taking some time :-/

Mstruvmgc · Jan 12, 2015

Everything is looking fantastic

That is some super clean pepping and i love it.
Keep up the great work. I like the idea of backing the armor so it can be used for paintball. What exactly is it that you are using to do that? I know you said it was GRP, but what exactly is it??

Ral Partha · Jan 12, 2015

realmasterchief said:
Noble10 I found the file on a thread on here somewhere because I couldn't find it in the archive.

The file is called Reach Torso V3 and it is modeled and unfolded by L3X BLU3RIV3R. You can find it in his thread.

realmasterchief · Jan 12, 2015

Mstruvmgc said:
Everything is looking fantastic
That is some super clean pepping and i love it.
Keep up the great work. I like the idea of backing the armor so it can be used for paintball. What exactly is it that you are using to do that? I know you said it was GRP, but what exactly is it??

Thanks buddy, it took such a long time to put together and I'm please with how it's going. GRP = glass reinforced plastic... Fibreglass

I mostly use chop strand matt but will prob use a number of layers of cloth for this project

Einhander · Apr 8, 2015

i appreciate the fine work you've done sir. very clean pep'ing!

Halo Reach standard chest in pepakura

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