vshore100's TFA X-Wing Pilot Helmet

vshore100 · Feb 15, 2016

Hello all. I'm back with a new project! This time it's the Star Wars TFA X-Wing Pilot helmet! This was modeled/printed by fellow Stony Props members Josh West and Walter Marlin (@Caladar of the 405th) and is being finished by me. Once complete this will be molded and helmet kits will be made available. I'll be taking pre-orders soon and casts will be ready in roughly 1-2 months depending on work load/real life. Please send me a pm or post here if you're interested in one.

While the model is quite good, there are a few parts that are off due to lack of references at the time so those will be addressed as best I can during the build.

Here's the print after the 3 helmet parts were glued together...

Making progress on the blast shield (80% complete) then on to the visor to prep it for vac forming...

More to come soon!

vshore100 · Feb 18, 2016

Progress continues on the TFA X-wing pilot helmet! So the little detail in the top left photo wasn't accurate to the screen used piece, so I removed it with the dremel, smoothed it out, scaled a picture of the area and used it as a template to cut new parts out of a garage sale sign, glued them all together and attached.

Brand new and looks mucho better!!!

Lady Cue · Jun 7, 2016

Any new progress pictures? I really like the new helmets, I would think they would fit a bit better than the old style from the Original Trilogy

vshore100 · Jun 24, 2016

Lady Cue said:
Any new progress pictures? I really like the new helmets, I would think they would fit a bit better than the old style from the Original Trilogy

Actually yes Lady Cue ! I have it finished. Here's some progress pics and some of a finished piece done by JUSTINIAN 117.

First up, here's a few of the progress photos before things were all said and done.

The mohawk had to be extended and raised a bit.

I also had to cut the recess for the heatsink on the back of the helmet.

The large round bit was lasered by Justin Branfuhr. I turned it down to an angled edge with a dremel and file, and made the two smaller bits out of dowel rod using the same procedure.

From there everything was fine tuned, sanded and cleared in prep for molding!

With the molds complete and visors formed and dyed, all that was left to do was cast and put one together for good measure!

Here's a few pics of Justin's finished kit!

Thanks very much for looking!

Xtremenoob · Jun 24, 2016

Very clean, I like it

Mr Ackbar · Jun 26, 2016

Ooh Star Wars yes!!!

("It's a trap!")

vshore100 · Jun 27, 2016

Xtremenoob said:
Very clean, I like it

Mr Ackbar said:
Ooh Star Wars yes!!!

("It's a trap!")

Thanks very much!!!

Mstruvmgc · Jul 2, 2016

Righteous buddy, good to see it finished

vshore100 · Jul 5, 2016

Mstruvmgc said:
Righteous buddy, good to see it finished

Yes indeed! This one has been a long time coming. On to the next one!

kaiwencheng · Oct 21, 2016

Nice work !!
The details are brilliant !!
Is the helmet kit able to be ordered now ?
Or can I have (buy) the 3D printable file ?

vshore100 · Oct 24, 2016

kaiwencheng said:
Nice work !!
The details are brilliant !!
Is the helmet kit able to be ordered now ?
Or can I have (buy) the 3D printable file ?

Thanks very much! The files are not for sale but you can buy a kit here if you'd like.
https://www.etsy.com/listing/280838536/fan-made-tfa-x-wing-pilot-helmet-casting?ref=shop_home_feat_1

CarterBuilder12 · Oct 30, 2016

kaiwencheng said:
Nice work !!
The details are brilliant !!
Is the helmet kit able to be ordered now ?
Or can I have (buy) the 3D printable file ?

vshore100 said:
Thanks very much! The files are not for sale but you can buy a kit here if you'd like.
https://www.etsy.com/listing/280838536/fan-made-tfa-x-wing-pilot-helmet-casting?ref=shop_home_feat_1

Stony Props do not sell the 3d file for their helmet, but Dutch Props do: https://www.cgtrader.com/3d-print-models/games-toys/other/star-wars-episode-7-pilot-helmet-for-3d-print#tab-comments

vshore100 said:
Actually yes Lady Cue ! I have it finished. Here's some progress pics and some of a finished piece done by JUSTINIAN 117.

First up, here's a few of the progress photos before things were all said and done.

The mohawk had to be extended and raised a bit.
View attachment 28615 View attachment 28616 View attachment 28617

I also had to cut the recess for the heatsink on the back of the helmet.
View attachment 28618 View attachment 28619

The large round bit was lasered by Justin Branfuhr. I turned it down to an angled edge with a dremel and file, and made the two smaller bits out of dowel rod using the same procedure.
View attachment 28620

From there everything was fine tuned, sanded and cleared in prep for molding!
View attachment 28621 View attachment 28622 View attachment 28623 View attachment 28624

With the molds complete and visors formed and dyed, all that was left to do was cast and put one together for good measure!
View attachment 28625 View attachment 28626 View attachment 28627 View attachment 28628 View attachment 28629 View attachment 28630 View attachment 28631 View attachment 28632 View attachment 28633 View attachment 28634

Here's a few pics of Justin's finished kit!
View attachment 28611 View attachment 28612 View attachment 28613 View attachment 28614

Thanks very much for looking!

The helmet looks amazing! great work!

vshore100's TFA X-Wing Pilot Helmet

vshore100

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vshore100

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Lady Cue

New Member

vshore100

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Xtremenoob

Active Member

Mr Ackbar

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vshore100

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Mstruvmgc

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vshore100

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kaiwencheng

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vshore100

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CarterBuilder12

Active Member

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