Making my first Damascus knife

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BuildsByBaz

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I've been knife-making for a while now, but a few months ago a knifemaker friend of mine took the time to instruct me on making my own Damascus steel so I could make a very special knife for myself.

We spent a few hours forging the two steels together in alternating layers, finishing with 300 layers for the complete billet. I'll get two knives out of it.

1. First alternating stack of plates.

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2. Pressing the plates together.

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3. Fine tuning on the anvil

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4. Planning the cuts

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5. Grinding the scale off

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6. Re-stack

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7. Do it again three times for a total of around 300 layers.

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8. Clean-up and test-etch to reveal pattern in the billet.

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9. Cut billet in half to make first knife. Beat into shape on the anvil.

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10. Grind to shape and form.

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11 & 12. Test-etch in hot vinegar before hardening and tempering because I'm impatient and wanted to see what it's going to look like. All this will disappear again during the heat treatment, but will be re-etched when finished just before the handle goes on.

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I found a burnt stump and took a sample with the chainsaw. I cut it up yesterday and found a lovely fiddleback pattern in it. I'm using that for the handle scales.

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Oh my.

As a knife guy (owner not maker) I need to say that this looks like it will be amazing.

The fiddleback pattern of the wood should really pick up the striation of the Damascus.

Love the shape too. About a 3 - 3 1/3 inch blade? Perfect.


"I don't know what's weirder, that you're fighting a stuffed animal, or that you seem to be losing" - Suzie
 
Dang I was too late to warn you once you start bladesmithing it's dang near impossible to stop. Their just so pretty and they don't take up much if any room so there is always room for one more even after thinking that for the hundredth time.
 
But if you make too many you could always make some available to friends. Say on an online forum? Where people really appreciate good craftsmanship?


"I don't know what's weirder, that you're fighting a stuffed animal, or that you seem to be losing" - Suzie
 
Today's work. Heat treating, (HT) or hardening the Damascus blade and two 1075 blades.

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Three hardened and ready for tempering.

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Tempering for an hour or so at 210 degrees Celsius.

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The handle scales on the Damascus are only positioned, but not fixed. I've got to etch the blade properly now that it's hardened first. I want to see the pattern at the rear where the steel is exposed too. The 1075 knife needs a couple of tidy-ups then off to put an edge on it.

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Calling on old army skills, a lanyard to grip and/or secure.

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Lovely! I don't know much about blades but still lovely!

Thank you! :D



Sheath making. Starting to get the hang of this leather business.

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Finished one tonight. Ran out of lace for the other.

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Look at these sly bastards. Here's me thinking I've bought this massive roll of leather and that I have heaps left to stitch up the rest of my sheathes, when I pull off a metre and find two layers of foam bulking out the roll!!!

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Awesome work sandbagger! Knife making is a bit of a dream hobby for me, and hopefully in a few years I'll be living back in the country and have some space for the tools. Keep up the top notch work!
 
Awesome work sandbagger! Knife making is a bit of a dream hobby for me, and hopefully in a few years I'll be living back in the country and have some space for the tools. Keep up the top notch work!

Thanks mate! :thumbsup

- - - Updated - - -

My first Damascus knife complete! Did a final etch tonight at the Tharwa Valley Forge under the expert instruction of Karim. Amazing chemical process to watch and learn about.

My heartfelt thanks goes out to both Karim of Tharwa Valley Forge and Adam of Fromholtz Knives.

Karim has been so supportive in coaching me from the very beginning of my knife-making.

Adam walked me through the whole process from scratch of making the layered Damascus billet to 300 alternating layers then forging half of it into shape. (I'll play with the other half later).

What a unique experience to learn these old traditions and techniques to make practical tools that are as beautiful as they are functional. After making 60 knives and giving all but two of them away, this is the first proper knife I have made for myself. And I'm keeping it!

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Congratulations SB!

Absolutely beautiful.


"I don't know what's weirder, that you're fighting a stuffed animal, or that you seem to be losing" - Suzie
 
Beautiful blade! Loving that leatherworking too! Something I definitely want ot learn. Imagine the uses it would have for custom designs. Pleather and vinyl only go so far haha...
 
I got the opportunity to Black Smith once in 4H camp and it was by far one of the funnest things I have ever done! This piece looks absolutely magnificent! Great job man!
 
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