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  • ok what i would do is after you pep they helmet you would have to put fiberglass resin (same thing as resin) then let it dry for about 15-20 minutes but don't do the whole helmet at one time so start at the top of the helmet and work your way down to the bottom, after you do that you can if you want to but another layer or just keep it the way it is but another layer will make it just a little bit thicker, after this step you are going to want to either put rondo (bondo and resin mixed) on the inside of the helnet or use fiberglass resin and the fiberglass cloth, recommend bondo faster and easier, after this you have to put to put bondo on the outside to harden it even more, after you sand it down till it is very smooth, you are also going to want to resin the visor and bondo the visor, after this step you can cut of the visor with a dremel
    Those files I used are the Mark V HD files From Rhinoc. You may look them up in his filesbase here: http://www.405th.com/showthread.php/22951-Rhinoc-s-Halo-Reach-File-Base/page69
    The skaling I did for me( I'm ca. 1,80 meters tall) was:

    Shoulders :
    Height: 285 mm

    Forearms:
    Height: 280 mm

    Shins:
    Height: 346 mm

    Helmet
    Height:275 mm

    Torso:
    Width:380mm

    Ammo Packs
    Width:320mm

    Cod-piece:
    Width:340mm

    Thights:
    Height:375


    But I want to remember you that you unfortunate have to measure and scale for your self weather I dont know your height and weight. Hope that helps. (:
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