Foam Patterns for Jorge Body?


Hello everyone! I though my suit would go on break, but I joined my colleges costume club and now its back on the table! With this happy news and a new wealth of resources since I am on a college campus with many different places with useful tools, I have been looking into the different parts for my armor and how I want to approach them.

While not a new development, I have noticed that the Grenadier (Jorges) body only has a normal pep file and no foam one. So I ask, how has anyone who has made a foam jorge or grenadier armor made it with foam? Did you guys just remove the small edges or make a custom thing? I mainly ask cause the chest is kinda interestingly shaped and I am not sure how I would do the round tank thing without it looking warped or something.