Material Advice Needed for Custom Spartan Build (Flexible or Rigid?)

losting

New Member
Hi all,
I’ve been working on designing a custom Spartan build (inspired by both Reach and Infinite aesthetics), and I’m at the point where I need to finalize which materials to use for various parts. I’m torn between EVA foam and 3D printing, especially for larger pieces like the chest and shoulders.

I’d love to hear from those who’ve done hybrid builds or have experience with both.

Any recommended flexible filament for comfort if going with printed armor?

If I plan to travel with the costume, which material holds up better over time?

Thanks in advance!
 
All build methods have own individual Pros and Cons and no build method or style is objectively better than another.

There are multiple threads here on the differences between 3D Printing and Foam suits:
 

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