Active Member
It has been quite some time since I last posted anything here. Even longer since I showed any progress toward anything. But right now I'm going to do my best once more to compile and show my logs and data of what I'm doing to build my next ODST suit. This time I'm going for the one in the Halo 4 game. Haven't seen much love for this type of armor.
Not to mention that since I built it last time it was fragile and weak as can be. But this front torso piece not only has some actual weight to it but is also sturdy as a rock. MUCH better than my MKII. Here's what I got so far for the rest of the suit:
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For the overall concept:
Since armor builds like this require a lot of space to pack and transport, I've decided to try and break this build into several different parts:

- Front Torso.
- Shoulder Straps.
- Side Straps.
- Back Torso.

The collar that is usually worn by them WILL be an optional thing to include. Though and AM doing some planning to implement it for the build. Maybe I'll separate it into half's: one for the front, one for the back, and create a locking device for them to meet at the sides. As for the build so far, it's going along super smoothly. Kinda wishing that the chest piece was a bit smaller so I can reach my arm forward but I've noticed this problem with any cosplayer who does an ODST build, so I'm not alone there.
I've made the shoulder strap solid because I'll be covering it in a fabric of sorts and gluing on a black nylon strap to the top. Make it a bit more authentic. The white strips you see along the shoulder strap is of 5mm foam I got from Hobby Lobby. I've noticed that in most builds that these are crucial and VERY important in understanding the placement of a part. Especially if they have an edge ID on them.
So I cut them in 5mm strips for that spacial purpose. I cut the larger pieces in an inward cut so the strips can be easily cut and glued on since they were very small. I DID mess up on the buckle placement on the shoulder placement and strap though.

I didn't have enough surface space to place the shoulder strap on and only had the cut edges. If I had continued with this then the shoulder area would've been weak to withstand the tension. So I cut out a piece of scrap foam that would be covered by the strap and glued on the extra surface. This made it much easier to plan on more ways for the strap to not only use the buckle to be attached, but also use other means for a more secure placement.
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The buckle placement on the strap was another failure but was recovered with quick thinking. I honestly thought that two buckles would do the job for a more secure fit but failed to realize that there would be no room for my fingers to detach them. So I had to use scrap foam and reglue the sides. And instead only hot glued one buckle instead of two.
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Note: I used a LOT more hot glue to make sure this piece was not going anywhere.

I'll post more pics of the what I'm aiming to achieve, what my plans are, and how the progress is going in the future.


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Sr Member
Member DIN
yyyyeeeeeesssssss, wisconsin homie back on the grind!! you gonna get this done in time for collasal north? (previously daisho con in wisconsin dells)


Active Member
yyyyeeeeeesssssss, wisconsin homie back on the grind!! you gonna get this done in time for collasal north? (previously daisho con in wisconsin dells)
Oof, that's a negative on that front. I've got plans upon plans on making this be able to break down for easy transportation. Which means more time to draw out plans, test and apply. Not to mention I want this to look more clean and detailed than my MKII. Not to mention life kinda getting in the way with my job's hours and several other hobbies on my mind. It gets kinda busy. Lol


Active Member
Nice build so far. I'm brand new and thinking about doing an ODST myself. Where'd you get the foam files for yours?
I got mine in the 405th's armory in the "Halo 4" section. I just had to mess around with the file a bit to have it be shaped to my size in both "Armorsmith" and "Pepakura."


Active Member
Got more progress done to the shoulder straps and the back piece over the past few days.
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Next I'm going to attach 2mm over the back to cover the large gaps. Near the bottom of the piece I'll counter sink some magnets so I can lift up the flaps and detach the shoulders and leave the middle piece glued on. As for the middle piece, I'll use some Velcro and make it detachable as well since it very close to the buckle's gap, leading it to cause some tearing if I were to open the flap. Will show the plans later in the following days.


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Active Member
Got some more building done to the back piece. The black piece is made of 2mm foam that is PARTIALLY glued. Only the middle is permanently stuck together. The end pieces are left open to add on magnetics, leaving an access to the buckles.

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The back piece was made by a template from scratch just like the 2mm foam, but this still held onto larger foams thickness. I originally thought this piece to become removable for more of an easy access with the flaps. But after the testing, it turns out this piece didn't impair that action. So I just glued it on.
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The suit so far.

The original plans.


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