Good luck, vod. Though, you might find a little more help over on Dented helmet or Mando Mercs. Still, I wish you the best.
However, if you are looking for a good set of custom files, I would suggest looking over in the SWG model thread. Arioch was able to pull a set of Mandalorian armor from the Star Wars Galaxies MMO. It is a full suit and just needs to be printed, cut, and put together.
Not stupid at all. This might be a Halo costuming group, but I have seen Gears of War, Bioshock, and more. In my opinion, and I don't think I am wrong, we are all geeks and geeks have to stick together. Heck, I found here how to use foam as a costuming armor... that in itself is worth more than gold to me.
Heck Yes! Nerd and proud. And I will definitely keep you updated on the progress, tomorrow I will finish cutting out the cardboard body armor. (Don't worry, I'm planning on fiberglassing and bondoing, the cardboard is just for a base shape.)