Props The Buck stops here

billeybob250

Member
Hello,

I am looking for some advice on Buck strength. I know the rule typically is "all the walls and Gyroid infill" but I'm a man who doesn't like wasting his time and is overly caseous.

Lets get to the Brass Tax, I have access to a 4ft by 8ft + commercial grade Vacuum former (but almost no one at the company knows how to use it) It does not have a PSI gage on it or an instruction manual but we know it works.

I want to make an energy sword out of transparent PETG.

I need help trying to figure out how many walls and how much infill. at 5 walls and 15% infill half of the blade will take 400g and 27 hours. so i will essentially need to quadruple that. (2 blades 2 half's each).

is this enough infill? does anyone have experience with big vacuum formers and how much pressure they exert? how strong do i go? My concern is not if i make it to strong or waist materials my concern is the buck breaking and it damage the vacuum former (they already have a damaged spot from that happening).


Theoretically if i can make this work with 1 i can make like 4+ swords in 1 sheet of film. then all i need is electronics in the hilt.

I can get pictures i can print multiple bucks i just don't want to waist the time sanding and assembling the buck for it to crack (printer time does not matter to me only man hours).

I am open to any and all advice or pointers.

Thank you.
 

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