Halo Suit (NOT MINE) but Ilike it

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Thats too thick to be cardboard, and it doesnt even have the cardboard lines or the zigzag shape on the sides, thats foam or plastic i'm pretty sure.
 
Yeah I agree, it does look good.

I don't think it is foam core though, too thick...
It looks like it was made of "straight up" foam.

I have seen this effect before. It looks like just
painted foam. Foam with some rigidity. Has to be
fairly dense. I did something similar to this years
ago making a Aliens costume. Worked pretty well
and it's easy to work with and cost effective.
 
Same foam thickness as a sleeping bag's, he might have just bought a whole roll of the stuff and cut it himself to make armor, then paint it, still looks decent.
 
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