My first project post... blank buck for mold

[EVAkura]

Before I get to the good stuff, a little bit about my armor building experience. I have been into this for a month and a half now. I have invested well over $500 in tools and materials. I am retired (so I definitely have time!). So far, I have created five things (2 are almost finished) and a sixth that is my WIP. I work with EVA (hence, EVAkura!), paper clay, fiberglass and epoxy, bondo, wallboard joint compound, and molding clay as my main mediums.

My first project was an Ironman Helmet. It is almost ready for paint, I am just procrastinating!

Second was a Sharkboy and Lavagirl outfits for my children for Halloween

Next was a Seahawk hat (hey, I was bored and I love the Seahawks!)

Then my WIP DeepEyes full build (on hold for the last one and no real great photos to share)

And most recently, my blank buck for mold. As I built this, I started seeing at least three variations of this helmet that I wanted to make. I decided to make a blank buck at this point so that I could cast as many of these as I wanted. It is made with a base of paper clay and built up with wallboard joint compound and crafting putty.

Please feel free to post what you think of this/these! If you want more detailed information about any of these builds, check out my profile (it has my web address in it)

 

[EVAkura]

I apologize that the image of the buck was a bit small and only showed one angle. I fine tuned a few imperfections today, and will start the mold/mother mold process tomorrow. To say the least, I am really excited for this part!







Please let me know what you think!

 

[Courage]

Well , it looks like you've done well on sanding it and building it up well, the finish is impeccable. Tommorows pics should be interesting. Good luck!

 

[EVAkura]

Well, Black Friday got in the way of working on the mold, but at least I saved 40% on all of my supplies I needed to make it!!! So, today was the day to finish this project. It went very well and I learned a lot about what I will do for future molds. For now, I will let this mold set to the side so it can cure some more. With the way the silicone mold slipped off the buck, I figure I should be able to get at least 5 castings from this one.

Anyways, photos now!

First layer:


Second layer:


Keys added:


Third layer:


Mother Cast break added:


First half of mother cast finished:


Mother Cast completed:


Finished product:


Some very minor imperfections, and nothing I can't live with. Feel free to share your thoughts or ask questions!

 

[caddyman]

It is that 405th I see pulled up on your computer. I really can't get off this website haha. Good looking projects man.