I scratch made a Vader costume and wear it to various charity events and parades. I love wearing it, but it is hotter than... well it's hot.
I'm currently working on some Halo armor - not for me, but for my son. My Blog I want to make him a set for two reasons - so he'll have it, and so I can work the kinks out for when I do mine
When I troop in my Vader, I lose about 10 lbs in sweat. It's because I didn't use the right materials. I used synthetics, vinyl, poly-cotton, etc, and they don't breathe. As a result, I look like death warmed over when I take of the dome. And that's a sight more scary that a flaming Anakin!
My advice for the MC undersuit -
1. Natural materials. Stick with cotton and leather for the undersuit. Leather's hot, but it breathes better than vinyl.
2. Comfort over Look. Don't sacrifice comfort for looking good. If you can't be comfortable when you wear your armor, you're not going to want to wear the armor. When I wear my Vader, I'm usually in it for about 3 hours. Parades are longer, but most events I attend are around 3-4 hours long. If it's uncomfortable after 10 minutes, it will be unbearable after 2 hours.
3. Don't go overboard. Keep it simple as possible. Put the accent pieces where the suit is exposed, maybe an inch or two under the armor to complete the look. The reason behind this is that the materials that the armor is made of don't vent well. You add leather, vinyl, poly-blends, etc. under that and the heat factor increases a lot. The less you have between the armor and skin, the more comfortable you'll be.
4. Wicking material. The new athletic attire that pulls the sweat away is fantastic. I highly recommend using this as the first layer of clothing. But it will be rendered useless if you cover it with vinyl. Trust me on this - my wicking shirt doesn't do jack under my vinyl sleeves and chest. So keep the undersuit as breathable as possible.
Cooling system - the ideas here are really good, but one thing that I see as a problem is weight. The armor is already going to add a few pounds, adding a coolant, a pump, and batteries will add even more weight. My cape is made out of a poly-cotton blend. Looks great, but it's heavy. I was able to wear a friend's wool cape and the difference was amazing! It was very light weight and was a lot cooler. Wool Cape - Synthetic Cape My question is, will the added weight justify the added cooling? I think if you can keep the weight under 3 or 4 pounds, it could. But I also think that if you stick with natural materials, you'll keep a lot cooler anyway.
The lights! Some people have talked about making the little lights work on their armor. That's a really cool detail that would add a lot to the costume. The problem is that if you wire each light individually it would add a lot of weight. To counter this, we could wire the suit so that each light plugged in to the undersuit. Have one battery pack and one switch. Plug the battery pack into the suit, then plug the lighted pieces to the suit. The wire could be hidden under accent pieces that are stitched into the costume. AND - the wire could be removed for washing. I can think of two ways to do this - stitch velcroed flaps that would hide the wire, or stitch fabric to the undersuit that the wire would slide in and out of. To help with the visual, look on the inside of a ball cap, there are little 1/2" wide pieces of fabric stitched into the hat to hide the other stitches. Open the ends and you could slide stuff in there.
I know this is long, but I have ideas, man IDEAS! heh heh...
And don't worry, I have a thick skin so even the worst criticism won't offend me, guess I've played too many bouts of Halo with the TIMMIES out there.
I'm currently working on some Halo armor - not for me, but for my son. My Blog I want to make him a set for two reasons - so he'll have it, and so I can work the kinks out for when I do mine
When I troop in my Vader, I lose about 10 lbs in sweat. It's because I didn't use the right materials. I used synthetics, vinyl, poly-cotton, etc, and they don't breathe. As a result, I look like death warmed over when I take of the dome. And that's a sight more scary that a flaming Anakin!
My advice for the MC undersuit -
1. Natural materials. Stick with cotton and leather for the undersuit. Leather's hot, but it breathes better than vinyl.
2. Comfort over Look. Don't sacrifice comfort for looking good. If you can't be comfortable when you wear your armor, you're not going to want to wear the armor. When I wear my Vader, I'm usually in it for about 3 hours. Parades are longer, but most events I attend are around 3-4 hours long. If it's uncomfortable after 10 minutes, it will be unbearable after 2 hours.
3. Don't go overboard. Keep it simple as possible. Put the accent pieces where the suit is exposed, maybe an inch or two under the armor to complete the look. The reason behind this is that the materials that the armor is made of don't vent well. You add leather, vinyl, poly-blends, etc. under that and the heat factor increases a lot. The less you have between the armor and skin, the more comfortable you'll be.
4. Wicking material. The new athletic attire that pulls the sweat away is fantastic. I highly recommend using this as the first layer of clothing. But it will be rendered useless if you cover it with vinyl. Trust me on this - my wicking shirt doesn't do jack under my vinyl sleeves and chest. So keep the undersuit as breathable as possible.
Cooling system - the ideas here are really good, but one thing that I see as a problem is weight. The armor is already going to add a few pounds, adding a coolant, a pump, and batteries will add even more weight. My cape is made out of a poly-cotton blend. Looks great, but it's heavy. I was able to wear a friend's wool cape and the difference was amazing! It was very light weight and was a lot cooler. Wool Cape - Synthetic Cape My question is, will the added weight justify the added cooling? I think if you can keep the weight under 3 or 4 pounds, it could. But I also think that if you stick with natural materials, you'll keep a lot cooler anyway.
The lights! Some people have talked about making the little lights work on their armor. That's a really cool detail that would add a lot to the costume. The problem is that if you wire each light individually it would add a lot of weight. To counter this, we could wire the suit so that each light plugged in to the undersuit. Have one battery pack and one switch. Plug the battery pack into the suit, then plug the lighted pieces to the suit. The wire could be hidden under accent pieces that are stitched into the costume. AND - the wire could be removed for washing. I can think of two ways to do this - stitch velcroed flaps that would hide the wire, or stitch fabric to the undersuit that the wire would slide in and out of. To help with the visual, look on the inside of a ball cap, there are little 1/2" wide pieces of fabric stitched into the hat to hide the other stitches. Open the ends and you could slide stuff in there.
I know this is long, but I have ideas, man IDEAS! heh heh...
And don't worry, I have a thick skin so even the worst criticism won't offend me, guess I've played too many bouts of Halo with the TIMMIES out there.