Before we start...let me introduce myself.<ul>[*]I'm 15.[*]I program PC games as a hobby[*]I currently am a leader for a game design team[*]I got interested in vacuum forming last year[*]I made clay Stormtrooper helmet along with vacuum table[*]I ran out of money and could not afford any more plastic/clay[*]I saw Tastybread's armor on Digg while googling "Master chief costume tutorial"[*]I learned how to do cardboard armor[*]I found this website & registered[*]I posted this topic....[/list] My armor is going to be cardboard possibly backed with resin/fiberglass if my step dad doesn't kill me. I printed up the helmet in Pepakura, taped it together (glue is annoying), took some cardboard behind a grocery store right down the street, and cut shapes to tape on to the Pep paper helmet. I then started the "Hip" piece and the scaling was off. I had to redo it and finished tonight and added cardboard. I also cut out the chest armor pieces and might put them together tomorrow.