ok, after spending WAY too much time getting my ETSY shop up and running and fixing my 3D printer and printing out a Vera kit for a customer I'm finally back to focusing on The MC ...
first up was finishing the pants undersuit which needed an elastic waistband so I called up my non existent sewing skills and got to work. I ended up putting a velcro tab in the front & back since the waist portion of the pants were not as conformal as i would have liked.
I also avoided having to do a major alternation of the legs ... when I first tried it on, while it fit it, the legs were very snug, more than I really wanted so I considered opening up the leg seams and adding a stretch band similar to what I had to do to for arms of my Mando jacket. however, then i remembered the plan was to wear skin tight lycra pants & top under everything and once I put that on the undersuit pant slide on quite nicely without issue.
There is one mod I may do at the very end once the leg armor is completed & fitted .... from the knees down the undersuit is not visible and currently my pants run to just above my angles so I could cut off the bottom 6" or so making the pants even more wearable since they are the tightest around my calf and the less material the cooler the oversuit will be to wear however I will need to add some foam padding to the inside of the calf armor and the undersuit acts as nice cushion so I may end up just leaving it alone. So basically the undersuit pants are complete & I can move on to getting the thigh armor sized correctly.
I've also completed resizing the COD armor & the first pierce (butt plate) is now printing ... 18 hr print. while the COD pieces are printing I'll return to completing the undersuit top. I need to come up with an attachment method for the torso laser cut foam to the vest which will likely be Velcro so that it is removable if I need to repair it. I also need to make a final decision on how the vest will open/close. right now I removed the front buttons and added a velcro strip which I think will work but I need to stare at it a little longer and work though any possible 'gotchas' in my head before fully committing.
I'm no longer really that confident I can have him complete the way I want by MegaCon 2026 in March since I'm leaving for Egypt for a couple of weeks at the end of Dec. Not really the end of teh world since I completed my Colt Severs costume I will have at least one new costume to wear regardless ... that will mean no entry into the Masters of Cosplay for 2026 but given my recent utter failure (again) of my Cooper Howard AKA: The Ghoul at the Fallout Fan Celebration in Nevada a few weeks ago I'm not sure these contests are teh best use of my time ... we'll see