My first build: Mark V Hybrid Armor ~ Pepakura

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Halod One

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All,

I originally started this thread under a different topic. As I was starting my build I had questions about the visor for my helmet so that is where this started. But the progress of this build really has nothing to do with the visor specifically so I am moving the thread here. I will post pictures tonight of my progress:

I say Mark V Hybrid Armor just because when it is all said and done between bondo and whatnot , I will have slightly customized some of the armor to my own liking. The helmet I am building is not the original helmet that was with the set in the pep files. I for-whatever-reason could not get that helmet scaled right and I got tired of building it (4 times) so I moved on to try something else and kind of refresh my mind so I didn't get burnt out. Also, I think I might do the Mark VI shins and boots. I just dont like how simple the Mark V shins and boots are, but we will see. This is starting to turn into a Mark VI suit.

I am doing this build all from pepakura and I will be fiberglassing then bondoing then fishing it up with hydrographics. I am going to go with a new dark metallic blue and black carbon fiber hydrographic paint job. I am not going to do the weathered look, I think the weathered looks has been over done and I would like to see the armor in its brand new state. But, like I said that's my own opinion.

My current progress:

Armor:
Helmet: !00% pep'd and next is resin, 6th attempt on new helm, this time a Mark VI helmet by DF4L >>>> http://search.4shared.com/postDownload/MGLvbiQP/MJOLNIR_MkVI__MKVI_HD_HELM_DF4.html
Chest: Fiberglassed ---- But thinking about redoing this piece altogether
Backpack: Pep'd
Left Bicep: Fiberglassed
Right Bicep: Traced and cut-out
Left Forearm: Pep'd ---- going to fiberglass in a phone case and cut piece for mobility
Right Forearm: Pep'd ----- needs to be cut for mobility
Abs: Traced and cut-out
Cod Piece: Traced and cut-out
Left Thigh: 1st coat of resin
Right Thigh: Traced and cut-out
Left Shin: Pep'd ... Mark VI
Right Shin: Traced and cut-out .... Mark VI
Left Boot: Pep'd .... Starting over and doing Mark VI
Right Boot: Traced and cut-out ..... Starting over an doing Mark VI

Weapon:
Battle Rifle: Traced and cut-out

Extras:
Would like to get a hold of some sort of 405th sticker to put on the armor before the clearcoat goes on during the hydrographics process
Will add LED's to the armor
Custom visor and liner to helmet
Add padding to armor
Add a phone holder on my left forearm so I can use a bluetooth earpiece in my helmet and not have to have my phone in my pocket while wearing the suit
Cut part of the forearms out to increase mobility

My next project:
Stainless steel version of the same armor (Have all the appropriate equipment and supplies, just need the correct "blue-prints"
 
Pics of my progress: Will add more tonight
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PHOTO UPDATE: Forearms

Here at the forearms for the Mark V by MOZ, I am going to crop them a bit for 100% mobility and im going to fiberglass in a phone case into the left arm

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Forearm modification:

In this pic the black area is where I want to fiberglass in the phone case
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In this picture, the black outline area is what I want to cut out for mobility but I wonder how much it will take from the actual piece as a whole
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Thank you guys for all your feedback, it is much appreciated!
 

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PHOTO UPDATE: Mark VI helemt 100% pep'd. I think I am going to go ahead and try to 100% finish this piece, paint and all. My though is, it will give me motivation to keep working on the rest of the armor if I see what a finished piece looks like. In the pictures there is a piece on the back of the helmet that isnt glued, but it is now, I was just so excited to finish this helmet I couldnt wait to take the pics but yes it is 100% glued and pep'd.

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Your thoughts?
 

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You may have already addressed this, but if I were you I'd pep the visor and glue it in place. If that file doesn't have a visor (I can't remember whether or not it does) then at the very least put some supports in. Some people who skipped this found that the resin made the helmet extremely warped , with the whole brim section at the front sagging down quite a bit. Of course, you'd cut it out and replace it with a real visor later on, most use a dremel for this.Just thought I'd mention as it'd be a shame to see that happen to yours :)

Apart from that, everything's looking sweet so far! You did a good job pepping everything so far, and I always find hybrid builds interesting, so it'll be cool to see how yours turns out. The finish you're planning for for your armour sounds awesome by the way, and brand new looks good as well :)

Solid work so far mate, happy building :)
 
Okay, sorry for my long absence. A lot has been going on but I did complete my helmet. I will try to post pics. I don't know how to link to photo bucket from my phone. Pics coming soon. :)

Finished with the resin and fiberglass
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First coat of bondo
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Finished bondo

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First primer coat
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Second primer coat and you can see my holes for my fans
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First color >>>> matte black
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Finished paint job with dark blue as primary
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Finished pics in next post
 

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Finished helmet
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