A friend of mine's wife has a cricut cutting machine and I asked if she could make me a sheet of hexagon cutouts at 1/4". I provided her with the mirrored window film in two colors. Sapphire blue and standard silver mirror. She cut the sheets out for me and is truly an awesome person being as she then had to remove all the little cutouts from her tacky backing pad.
From there, I traced out the visor template onto some .020 PETG, applied the sapphire blue to one side, then the silver hex pattern to the other. Cut it all out and literally "pepped" the plastic into a visor. FYI: a 3" hand seamer is awesome for making mountain and valley folds in thin plastic sheeting!
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I do agree with everyone's opinions though, 1/4" hex's do seem a bit large for the visor and the line size as well. I am not sure how fine the cricut machine can cut, but fully intend to explore the idea of reducing the hex and line sizes. I told my friend's wife I would buy all the blades and material she needs for doing this for me.
Just for reference, here is a pic of the silver with the blue hex outline. Only problem with this was that the two films had to be layered on top of each other versus one on each side. That left air pockets in each hex cell and when formed, it created a headache inducing kaleidoscope effect. You can see what I am talking about in the upper right part of the pic.
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