Thanks man! It's been insane to do! I used a pepakura template for the chest - I just couldn't do it without one - and found that bit too fiddly, it's a weird shape that I struggled with. So I carved it out of the foam instead of doing it neatly, and covered up the mess with card. The boob doors would have made good storage, wish I'd thought of that...This has been amazing to watch!
Quick question, what's with the snack box in the middle of the chest? Why did you not just make that out of foam too? And... will it hold snacks?
And to answer the question earlier yes, Woodland Foam Putty dries into a foamy substance so it does flex. You would still want to do a sealing method like pva or rubberized paint. Any plans for sealing?