I know you say you don't like foam but it would definitely serve as a better weight saving alternative.
I had read back a few posts ago, someone telling you not to use wood, and I immediatly thought, "Well why not balsa wood?" I think this is a good idea to shift to this material for the body of the pelican. Balsa is light and very easy to cut, so there will be no issues there, but it is fragile like you mentioned.
I'm pretty excited about this project and can't wait to see more!
I was thinking about a million things when I said it haha
UPATE TIME!
Okay so again i have more good and bad news. This time im going to get the veggies out the way so i can taste sweet beautiful awesomeness after. The current model size of the pelican is large enough to house ALL ENGINES REQUIRED. BUT somethin i hadnt thought of fully smacked me in the face. I had not thought that each engine would need a battery. or that the battery would be 6 inches long be 2 inches wide by 2 inches tall. 12 batteries that would be bigger than my arm and weigh i dont even know how much. I looked into the foam idea but quickly decided that even if i cut down the engines as much as i could that the foam still wouldnt beable to hold the batteries needed. =/ So ive decided to finish making my pep pelican and size thngs up accordingly and what not and go from there. the last bit of bad news is the budget. for said engines/speed controllers/props the price is lets say alot higher than i expected and has turned this into a process that is going to take a LONG time.
Now for the good news. Smaller didnt work so LETS MAKE IT BIGGER! I have decided to literally DOUBLE the size of the Pelican. Now that I'm changing the size guess what Im also changing the material. Instead of working with cardstock and resin im going to work with Balsa wood. It is extremely light but fragile. so in the end i concluded i may have to resin it as well. Either I've talked with the people are the local rc shop and they have agreed to help me as much as possible. Their advice has already had great effect. They said that weight is not truely a huge issue or what you make out of as long as everything is sturdy. Cutting the wood will take longer as will assembling it. so in that case I humbly request you stick with me through all this. I have also decided once i complete the wood plane im going to resin/fiberglass it for greater protection. This may prove to be an extremely long project but i shall continue on and do what i set out to do. I apologize for the disappointment but i assure you that this will be done one way or another.
It kinda sucks that you are trashing everything to double the size. But what I dont like is the idea of using Balsa wood. It is the most delicate and fragile thing I have ever seen. If you wreck the Pelican, all that hard work and $$$ will be down the drain. I imagine piecess will break just when you are insalling the engines. I seriously ask you to reconsider using Balsa wood versus EVA Foam.
Uhm... Hovering is a lot more difficult than flying...Yeah after i did research of my own I have come to the conclusion that i should beable to make it hover with the current size. Its gonna be tough to make it do both fly and hover tho. But im going to try. My problem atm is a powersource that can pump out the power needed so that all the engines arent draining one battery.
Uhm... Hovering is a lot more difficult than flying...